Automatic Insulating Glass Production Line for 2200m Glass with Wash and Dry Parts
Usage
LBW2200PB Vertical Automatic Insulating Glass Outside Assembly Flat Press Production Line is a high-efficiency insulating glass processing equipment. This line can not only produce ordinary insulating glass but also for low-e insulating glass. It is a better mass production equipment to produce insulating glass with high automatic degree, high efficiency, easiness of operation and maintenance.
Structure and Function for Each Part
This production line is composed of feed section, washing and drying section, transition and storage section, light inspection section and spacer bar location section, outside assembly section, inside flat press section, and storage section.
This line is controlled by PLC and realizes the automatic control and frequency control of the motor speed of the whole line. It adopts advanced assembly technique and solves the problems of uneven press and misplacement of the glass. The assembly section adopts limit switch and cylinder tank whose travel distance can be adjusted, making the operation easy and the location precise and the movement reliable.
There are two operation methods in the control panel: ‘automatic’ and ‘manual’. If the separate operation of each section or maintenance is needed, the ‘manual’ operation method is needed.
The structure and function of each section are as following.
1) The entire machine’s operation uses the man-machine contact surface (it has Chinese and English languages):
Operates direct viewing and convenient, the running status is dynamic demonstration, the frequency conversion velocity modulation; the maximum speed may amount to 45 meters/Minute.
2) High production efficiency: The big glass can move at the full speed, the small glass is possible to stop in storage area, and stay at the storage area temporarily, also the clean glass may input continuously.
3) Conserves energy interrupted type automatic operation system:
Entire machine uses the energy conservation interrupted type automatic operation system, when glass movement to the photoelectric sensor of the end of the input conveyor, the brush, the water pump, the air blower will be start automatically, when the production is interrupted, the brush, the water pump, the air blower will automatically stop, the section of the equipment which was occupied moves in full speed, other parts which do not work are at the intelligence dormant state, so it is energy saving.
Main Technical Paramenter
| Power Supply: | 380 V 50Hz |
| Total Power: | 28.62/27.75 KW |
| Cleanout Speed: | 2-12m/min |
| Max.Working Speed: | 45m/min |
| Max.Insulating Glass Thickness: | 40mm |
| Washing Glass Thickness: | 3-12mm |
| Air Consumption: | 800L/min |
| Total Weight: | 5500/5000Kg |
Main Electrical Components
| No. | Name | Brand | Brand Place |
| 1 | PLC | OMRON | JAPAN |
| 2 | 10．0inch Touch Screen(10.0) | KINCO | SHENZHEN |
| 3 | Photoelectric Switch | AUTONICS | KOREA |
| 4 | Limit Switch | AUTONICS | KOREA |
| 5 | Transducer | SCHNEIDER | FRANCE |
| 6 | Vacuum Generator & Sucker | SMC | JAPAN |
| 7 | Low-voltage electric components | SCHNEIDER | FRANCE |
| 8 | Solenoid Valve | AIRTAC | TAIWAN |
| 9 | Cylinder | AIRTAC | TAIWAN |
| 10 | Straight Guide Rail | HIWIN | TAIWAN |
| 11 | Driving Wheel | Polyurethane | JOINT VENTURE |
| 12 | Soft Brushes | Φ0.08mm High Temperature Nylon Can wash low-e glass | JOINT VENTURE |
| 13 | Cleaning Section | 304 Stainless steel | CHINA |
| 14 | Bearing of Cleaning Section | SKF(oil-free lubrication waterproof)SKF | SWEDEN |
| 15 | AC digital servo motor | TECO | TAIWAN |
| 16 | Drive | TECO | TAIWAN |
| 17 | Transmission Motor | CPG(TAIBANG) | ZHEJIANG |
| 18 | Hydraulic Parts | HUA DE | BEIJING |
| 19 | Triplet | AIRTAC | TAIWAN |
| 20 | Gas-type Fitting | AIRTAC | TAIWAN |
| 21 | Oil pump | JILI | TAIWAN |
Product details
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High Efficiency Automatic Insulating Glass Machine LBW2200PB For 2200m Glass Images
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